Catalyst Loading / Unloading Systems
Acme Air Equipments Company Pvt. Ltd is ISO 9001-2015 Quality Certified manufacturer. We design and manufacture Complete and Comprehensive System for loading/unloading of Catalysts to and from reactors/reformers in Petro- Chemical, Fertilizer, Chemical, Pharmaceutical, Atomic Energy and many other industries.
We manufacture equipments conforming to International Standard codes and practice such as ASME, BS, NACE, AISI etc. for various processes and materials of construction.
The major parts/equipments in a typical System would include Cyclone Separator, Bag House filter, Vacuum Source, Control Panel, Filter Cleaning System, Conveying Piping, Valves etc. Additions or Deletion of the features can be done according to customer’s requirement.
The total system is manufactured in the state-of the –art modern facility of the company. Depending on Vacuum requirement, the Pumps are offered in Air Cooled or Water cooled execution .The manufacturing of these loading and unloading systems is aided by efficient Production Control systems.
The system is designed to suit customer specific application.
Some of the salient features addressed in the design are
- Operational feasibility in “ Ex d / Ex e “ and/or “Zone 1/Zone 2 “ environment with appropriate controls and instruments.
- On-line filter cleaning
- Portability of system.
- Provision of materials with attestation according to application data
- PLC control
- Provision for Noise control as per OSHA norms.
- ATEX Certified Enclosure can be offered as per requirement.
Frequently Asked Questions – Catalyst Loading / Unloading Systems
Q1: What is a Catalyst Loading/Unloading System?
A. Catalyst Loading/Unloading System is a engineered system designed for the efficient transfer of catalysts to and from reactors/reformers in various industries such as Petro-Chemical, Fertilizer, Chemical, Refinery and Oil & Gas. It ensures safe and controlled handling of catalysts during the process.
Q2. Do Catalyst Loading/Unloading Systems adhere to any international standards?
A. Yes, at Acme Air Equipments Company Pvt. Ltd, we manufacture Catalyst Loading/Unloading Systems that conform to International Standard codes and practices such as ASME, BS, NACE, AISI, and more. We ensure that our systems meet the necessary industry standards for various processes and materials of construction. Complete system is customized so as to meet customer requirements.
Q3. What are the key components of a typical Catalyst Loading/Unloading System from Acme Air Equipments Company?
A. The major parts/equipment in a typical Catalyst Loading/Unloading System include Vacuum Blower, Cyclone Separator, Bag House Filter, Vacuum Source, Control Panel, Filter Cleaning System, Conveying Piping, Valves, and more. Acme Air Equipments Company can customize the features according to customer requirements.
Q4. What are the options for the cooling execution of the pumps in the Catalyst Loading/Unloading Systems?
A. Depending on the vacuum requirement, Acme Air Equipments Company offers pumps in both Air Cooled and Water Cooled execution, allowing customers to choose the most suitable option for their specific needs. Aftercoolers are also used in the system.
Q5. What are the advantages of using Air Cooled or Water Cooled execution in Catalyst Loading/Unloading Systems?
A. Depending on the vacuum requirement, we offer Catalyst Loading/Unloading Systems with either Air Cooled or Water Cooled execution for the pumps. Air Cooled systems provide advantages such as simplicity, compactness, and ease of maintenance, while Water Cooled systems offer better cooling efficiency and lower operating temperatures. The choice between the two depends on factors like the application, available resources, and customer preferences.